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1、Designation:D4003?98(Reapproved2015)StardTestMethodsfProgrammableHizontalImpactTestfShippingContainersSystems1ThisstardisissuedunderthefixeddesignationD4003thenumberimmediatelyfollowingthedesignationindicatestheyearofigi
2、naladoptioninthecaseofrevisiontheyearoflastrevision.Anumberinparenthesesindicatestheyearoflastreapproval.Asuperepsilon()indicatesaneditialchangesincethelastrevisionreapproval.1.Scope1.1Thesetestmethodsareintendedtodeterm
3、inetheabilityofapackageproducttowithstlabatysimulatedhizontalimpactfces.1.2Thehizontalimpactsusedinthesetestmethodsareprogrammedshockinputsthatrepresentthehazardsastheyoccurintheshippinghlingenvironments.Theenvironmental
4、hazardsmayincluderailswitchingimpactslifttruckmarshallingimpactssofth.Thefollowingtestmethodsapply:1.2.1MethodARailCarSwitchingImpact—Thistestmethodsimulatesthetypesofshockpulsesexperiencedbyladinginrailcarswitchingwitht
5、heuseofarigidbulkheadontheleadingedgeofthetestcarriagetosimulatetheendwallofarailcarshockprogrammingdevicestoproducerepresentativeshockpulses.Withtheuseofbackloadingthistestmethodmayalsobeusedtosimulatecompressivefcesexp
6、eriencedbyladingloadsduringrailcarswitching.Itissuitableftestsofindividualcontainerssystemsastheyareshippedinrailcars.Itmayalsobeusedtoevaluatetheeffectivenessofpalletpatternstodeterminetheeffectofinteractionbetweenconta
7、inersduringrailswitchingoperationimpacts.1.2.2MethodBMarshallingImpactTestsofUnitLoads—Thistestmethodassessestheabilityofunitloadstowithstthefcesencounteredduringmarshallingloadingoperations.1.3Thetestlevelsmaybevariedto
8、representthemodeonshippinghlingusedftheitemundertest.1.4Thevaluesstatedininchpoundunitsaretoberegardedasstard.ThevaluesgiveninparenthesesaremathematicalconversionstoSIunitsthatareprovidedfinfmationonlyarenotconsideredsta
9、rd.1.5Thisstarddoesnotpurpttoaddressallofthesafetyconcernsifanyassociatedwithitsuse.Itistheresponsibilityoftheuserofthisstardtoestablishappropriatesafetyhealthpracticesdeterminetheapplicabilityofregulatylimitationspritou
10、se.2.ReferencedDocuments2.1ASTMStards:2D996TerminologyofPackagingDistributionEnvironmentsD4332PracticefConditioningContainersPackagesPackagingComponentsfTestingD5277TestMethodfPerfmingProgrammedHizontalImpactsUsinganIncl
11、inedImpactTesterE122PracticefCalculatingSampleSizetoEstimateWithSpecifiedPrecisiontheAveragefaacteristicofaLotProcess3.Terminology3.1Definitions—FdefinitionsoftermsusedinthistestmethodseeTerminologyD996.3.2DefinitionsofT
12、ermsSpecifictoThisStard:3.2.1acceleration—therateofchangeofvelocityofabodywithrespecttotimemeasuredinin.s2(ms2).3.2.2backload—aduplicatespecimensimilartothetestpackageweightstosimulatetheotherladinginthetransptvehicle.3.
13、2.3shockpulse—asubstantialdisturbanceacterizedbyariseofaccelerationfromaconstantvaluedecayofaccelerationtotheconstantvalueinashtperiodoftime.3.2.4shockpulseprogrammer—adevicetocontroltheparametersoftheaccelerationversust
14、imeshockpulsegeneratedbyashocktestimpactmachine.3.2.5velocitychange—thesumoftheimpactvelocityreboundvelocity(theareaundertheacceleration—timecurve).4.SignificanceUse4.1Thesetestmethodsprovideameasureofashippingcontainer’
15、sabilitytoprotectaproductfromfailuredueto1ThesetestmethodsareunderthejurisdictionofASTMCommitteeD10onPackagingarethedirectresponsibilityofSubcommitteeD10.21onShippingContainersSystemsApplicationofPerfmanceTestMethods.Cur
16、renteditionapprovedOct.12015.PublishedOctober2015.iginallyapprovedin1981.Lastpreviouseditionapprovedin2009asD4003–98(2009).DOI:10.1520D400398R15.2FreferencedASTMstardsvisittheASTMwebsitewww.astm.gcontactASTMCustomerServi
17、ceat.FAnnualBookofASTMStardsvolumeinfmationrefertothestard’sDocumentSummarypageontheASTMwebsite.Copyright?ASTMInternational100BarrHarbDrivePOBoxC700WestConshohockenPA194282959.UnitedStates17.Sampling7.1Thenumberoftestspe
18、cimensdependsonthedesireddegreeofprecisiontheavailabilityofspecimens.PracticeE122providesguidanceonthechoiceofsamplesize.Itisrecommendedthatatleastthreerepresentativetestspecimensbeused.8.TestSpecimen8.1Thepackageproduct
19、asshippedintendedfshipmentconstitutesthetestspecimen.Applysensingdevicestothepackageproductsomecomponentoftheproducttomeasuretheresponselevelsduringimpact.Testloadsofequalconfigurationsizeweightdistributionpackagingareac
20、ceptableiftestingtheactualproductmightbehazardousimpractical.Caremustbetakentoduplicatetheloadacteristicsoftheproduct.9.Conditioning9.1ItisrecommendedthatatmospheresfconditioningbeedfromthoseshowninPracticeD4332.Unlessot
21、herwisespecifiedpreconditionconditionfiberboardotherpaperboardcontainersinaccdancewiththestardatmospherespecifiedinPracticeD4332.10.Procedure10.1TestMethodA—RailCarSwitchingImpactTest:10.1.1Pritoinitiatingthetestwritethe
22、testplanincludingthefollowinginfmation:10.1.1.1Thenumberofimpactstheunitwillreceive10.1.1.2Thevelocitychangefeachofthedesiredimpacts10.1.1.3Thepulsedurationoftheimpactshock10.1.1.4Theweightconfigurationofthebackloadused.
23、NOTE2—Thenumberofimpactstowhichaproductwillbesubjectedintransitmayrangefrom2to15.Thevelocitychangesrangebetween110mph(1.616kmph)withanaveragevelocitychangeofapproximately5mph(8kmph).Thedurationoftheimpactshocksisdependen
24、tonthedraftgearoftherailcarsusedtotranspttheproducts.Thedurationnmallyrangesfrom30msfstarddraftgeartoinexcessof300msflongtraveldraftgearofcushionedunderframes.Theaccelerationlevelsobservedarenmallyafunctionofthevelocityc
25、hangepulsedurationratherthanacontrollinginputparameter.Theaccelerationscrespondingtotheabovedurationsareabout15glessthan1grespectively.Itmustberealizedthatrailcarswitchingimpactsnmallyoccurmanytimesduringshipment.Itisrec
26、ommendedthatatestconsistofanumberoflowerlevelimpactsanincrementalseriesofincreasingimpactmagnituderatherthanasinglelargemagnitudeimpact.Thistypeoftestingalsoprovidesbetterinfmationbybracketingthefailurebetweentwoimpactsl
27、evels.NOTE3—Thebackloadweightfrictionrequirementisnotwelldefinedduetolackofenvironmentalmeasurementsofladingfcelevels.Throughpreliminarytestingbackloadpressuresrangingfrom0.3to1.0psi(2to7kPa)onthecontainerimpactingsurfac
28、ehavecreateddamagelevelsnmallyobservedindistribution.Thesepressuresarebasedonacoefficientoffrictionof0.5onahizontalsurface.SeeAppendixX1ffurtherdiscussions.10.1.2Afterthetestparametershavebeenestablishedplaceaduplicatete
29、stspecimenonthetestcarriagepositionedatthecenterofthespecimenmountingsurfacewiththefaceedgethatistoreceivetheimpactfirmlypositionedagainsttheuprightbulkhead.Ifduplicatetestspecimensarenotavailableuseassimilaraspecimenasp
30、ossible.Weightsequivalenttotheweightoftheproducttobetestedarenotrecommendedunlesstheycansimulatethereactivecompliantnatureofthetestspecimen.10.1.3Thenbackloadtheduplicatetestspecimenwithadditionalproductsamplesthespecial
31、lyadaptedbackloadingfixturethatprovidesanevenloadingofthebackloadweightovertheentirebacksurfaceareaofthetestspecimenasspecifiedinthetestplan.Impactthetestcarriagewithvarioustestmachinesetupsintotheprogrammerstoproducethe
32、desiredpulsedurations.NOTE4—Continuethepretestinguntilthedesiredrangeofvelocitychangesisobtained.Thispretestingisnotnecessaryifthelevelsofthemajtestparametersareknownfrompreviousexperience.NOTE5—Thetypeofprogrammersuseds
33、hallbeedonthebasisoftheshockpulsewavefmdurationdesired.10.1.4Replacetheduplicatespecimenwiththeactualtestspecimenplaceitatthecenterpositionofthespecimenmountingsurfacewiththefaceedgethatistoreceivetheimpactfirmlyposition
34、edagainstthebulkhead.Backloadthetestspecimenwithadditionalproductspeciallyadaptedbackloadingfixtureusedin10.1.2setthetestmachinetoachievethedesiredvelocitychange.10.1.5Releasethecarriagetoimpactagainsttheprogrammerfasing
35、leimpact.Recdtheaccelerationtimeprofileofthecarriagebulkheaddeterminethevelocitychange(impactplusreboundvelocity)ofthetestcarriage.10.1.6Inspectionofthepackagedproductmaybeconductedbetweeneachtestimpacttoexaminetheeffect
36、oftheimpactontheproductpackage.10.1.7Thetestcontainershouldbesubjectedtothedesirednumbersofimpactsatvariousvelocitychangesnumberofimpactsspecifiedinthetestplan.Eachaxisofconcernofthetestpackagecanbeevaluatedinasimilarman
37、nerasdescribedin10.1.2–10.1.7.10.2TestMethodB—MarshallingImpactTest:10.2.1Unitloadsmaybesubjectedtoimpactswhenhledwithmechanicalequipmentsuchaspoweredpallettrucks(palletjacks)fklifttrucksstraddlecarriersotherheavymateria
38、lshlingequipment.Theseimpactsmaycausedamagetotheproductpackage.Theimpacttestconditionstosimulatemarshallinghazardscanbedeterminedbyknowingthefktruckweightthetestspecimen(unitload)weightinganimpactvelocityapulsedurationot
39、herimpactconditions.3KnowingthesevariablesashockpulsecanbedeterminedprogrammedintotheImpactTestMachine.Todeterminetheimpactleveltosimulatemarshallingusethefollowingequation:Gp3T5KS11e11RDVt(2)where:Gp=shockpulsepeakaccel
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