外文翻譯---無級繩卡軌車應用

1、<p>　　No application～level rail cars Shengka</p><p>　　Abstract： Bangladesh coal mine in the roadway without Ⅳ 311 wind～Shengka rail cars of the successful application to solve the roadway several times

2、because of varying slope ups and downs and turning the winch and transport equipment， transport interchange and the more complicated transport links， Inclined Drift transport safety management of the difficult situation，

3、 greatly reduced the labor intensity and improve the labor efficiency and safety.</p><p>　　Keywords： rail cars; efficiency; labor intensity; security</p><p>　　1， Overview </p><p>　　

4、Ⅳ 311 Face wind length of 1070 meters Lane， the roadway ups and downs four times， the greatest slope of 18 degrees， turning to a 170，330， transportation from seven JD～11.4 scheduling winch to face shipment of materials.

5、Staff cars have to go for the winch， trailers， low efficiency， workload and labor intensity than the larger and more use of electrical equipment， I double～mining process for the mine， to bring electric management very di

6、fficult. In order to change the status quo， to overcome thes</p><p>　　2， rehabilitation programmes </p><p>　　Through research and feasibility studies， I decided to mine Ⅳ 311 wind Lane， install

7、a no～class rail cars Shengka replace the original seven JD～11.4 scheduling winch as a means of transport. The card rail cars to the track gauge to 600 mm， rail～18 kg/m～24kg/m orbit， the largest slope up to 230， level rad

8、ius of curvature 9 m， vertical～radius of curvature 15 m. </p><p>　　3， no～class rail cars Shengka the main technical parameters： </p><p>　　I selected the model for mine： KWGP～40/600J</p>&

9、lt;p>　　Technical details： </p><p>　　1) Rated traction 40KN </p><p>　　2) winch speed traction 0.7m/s～1.5 m / s </p><p>　　3) traction rope diameter of 6 × 19 ～ φ20～1670 </p

10、><p>　　Single rope P = 1.429Kg / m </p><p>　　4) certificates traction rope cars themselves G0 = 3t </p><p>　　4， card rail cars and structure of the working principle</p><p&g

11、t;　　No Shengka～class rail cars throughout the system from some traction (Electronic Control)， vehicles， track and rope～oriented communication and contact， such as four major components. </p><p>　　4.1， part o

12、f the Promise traction rope winch， rope， tension， etc. composition. </p><p>　　(1) Two～rope winch drum Promise </p><p>　　Promise rope winch rail cars card system is the driving force， by winch Zh

13、usheng round of friction between the rope and have traction， thus boosting traffic. Zhu Sheng in the rope round the corners to 540 °， using mechanical winch， simple structure， the use of reliable. Flameproof motor o

14、ptional two～speed motor， the power of 45 KW～90KW. Reducer for DCY280 type， double～winch drum structure， a drive drum， a drum～oriented， driven roller installed on 12 fast with groove round lining to avoid a bite </p>

15、;<p>　　(2)～Tension </p><p>　　Tension with the layout near the winch used to absorb the elongation of wire rope， using heavy Tuo tension， there are five and three take～up of tension with. Each five～abs

16、orbing tension wire rope elongation for six meters. ～ Pretoria's role is to ensure that winch wire rope and always maintain a certain tension. </p><p>　　4.2， vehicles </p><p>　　Reserve some

17、vehicles， including traction rope (brake) in the car and the truck. Traction rope certificates for the vehicles for vehicles， body， the Reserve rope extinguishers， traction arm， rope fixtures， and the two Shengtou fixed

18、rope in the car， and to more than rope entangled in its ropes on the tube Reserve On. The rope winch traction transmitted to the tractor， the tractor to promote all kinds of trucks running.</p><p>　　4.3， and

19、 the round of the track </p><p>　　(1) vehicles running track for 18 kg / m track gauge to 600 mm. According to the actual track， installation of pressure rope round， Tuosheng round， the rope round lead， guid

20、e rope round corners of the round， and so， under normal circumstances every 15～20 meters to install a group of Tuosheng round. In the larger Aochu under pressure to install rope round the corner to be anchored to a fixed

21、 so that the rope has always been to the track along the layout. </p><p>　　(2) to justice Station (end of round) </p><p>　　To stand by the rope to rope round， made up of the framework， to bring

22、to justice the bridge station， station sites to anchor rope fixed or fixed～point， not a cement foundation.</p><p>　　4.4， communications devices </p><p>　　Use of communications signal leakage com

23、munication devices， including base stations， or machines， such as cable leakage， can be realized with the winch driver and truck drivers between the RBI and a call contact. </p><p>　　5， rail cars using the c

24、ard to be noted： </p><p>　　(1) winch driver should be training posts. </p><p>　　(2) car drivers should obey the command with the truck driver did not hear the signal can not be driving by car. &

25、lt;/p><p>　　(3) drive tractor drivers should pay attention to the direction of the road， when the winch is running an unusual noise， wear lining round (round of general lining wear 20 mm should be replaced). If

26、 found lining round of uneven wear， should immediately be lining～round edge. </p><p>　　(4) winch motor should first blackout， according to the "safety regulations" the relevant provisions of wiring

27、， cables firmly. </p><p>　　(5) reducer should be six months to replace a gear box oil (No. 150 industrial gear oil); reducer check whether there are abnormal permeability， oil spills phenomenon.</p>&

28、lt;p>　　(6) winch driver should always observe the operation of wire rope， wire rope suddenly found running loose or should not stop in time， asked after stopping there; rope found in a chaotic justice， should be broug

29、ht to justice through the timely re～parking， tight rope. </p><p>　　(7) According to regulate the use of brochures putting brake fluid， brake fluid putt to quickly secure braking and braking. </p><

30、p>　　(8) rope optional 6 × 19 or 6 X (19) Xilu rope fiber～core oil～free rope without a rope winch drum can Oiler rust～proof. According to the length of wire rope for the use (or less～on， as much as possible). <

31、/p><p>　　The use of the safety of note： </p><p>　　(1) should be strictly run～time provisions for the Prohibition of pedestrians in the roadway (conditional ore can be allocated sound and light warn

32、ing). Such as roadway width larger， can track the cordless side as the sidewalk， the width of the sidewalk should be not less than 700 mm， and width of smaller roadways， they should at about 100 m in the cordless side al

33、ley to help staff avoid a cave. </p><p>　　(2) with the truck drivers in traffic in the process should always pay attention to traffic in front of the normal track， track whether the debris impact on vehicle

34、operation. </p><p>　　(3) when the pedestrian is prohibited personnel riding rope walking. </p><p>　　(4) turn in the rope walk outside. </p><p>　　(5) or vehicle lane ramp， the office

35、rs should not be in the vehicle at the bottom.</p><p>　　6， the effect of </p><p>　　Promise Shengka rail cars used mechanical means， compact and easy to operate， and easy maintenance. I face the

36、wind mine Ⅳ 311， Lane 7 to replace Taiwan's relay transport scheduling winch， and face， roadway equipment， materials not reproduced for transport. Under the specific use： </p><p>　　1， transport capacity，

37、 high transport efficiency </p><p>　　To achieve long～distance changing slope and turning the roadway for the transport， saving way to pick linked to the links， improve work efficiency， reduce the transport t

38、ime， single～trip transport capacity is small winch scheduling of two or three times. </p><p>　　2， ease of installation， simple operation </p><p>　　Card system uses common～rail car track， the tra

39、ck easy installation， the system installed， each class need only two or three people (one driver， the vehicle with 1 to 2)， with the vehicle carrying armed with base stations at any time with the winch RBI drivers or cal

40、ls. </p><p>　　3， security， good </p><p>　　Singapore changed in the roadway and turning the track for an increase of bends in the course of the whole transport rare cars and trucks out of Road; g

41、oods for transport to reduce the staff to pick linked to a decrease of hidden causes of accidents; holding the use of the base stations With the vehicle and the driver can always contact in an emergency situation may at

42、any time stop， emergency stop， only when Cut with the handheld base stations on the reset button reset， the winch driver to driv</p><p>　　4， the proposed </p><p>　?、?consider changing the pressu

43、re rope round the structure， increasing pressure rope effect. </p><p>　?、?should raise the round of the lining wear resistance.</p><p><b>　　中文譯文</b></p><p>　　無 級 繩 卡 軌 車

44、 應 用</p><p>　　摘 要： 通過在孟莊煤礦Ⅳ311風巷無級繩卡軌車的成功應用，解決了由于巷道多次變坡起伏和拐彎而造成的絞車運輸設備多、運輸中轉(zhuǎn)多而造成的運輸環(huán)節(jié)復雜、斜巷運輸安全管理難的局面，大大減輕了勞動強度，提高了勞動效率和安全性。</p><p>　　關鍵詞：卡軌車；工作效率；勞動強度；安全性</p><p><b>　　1、概況<

45、;/b></p><p>　?、?11工作面風巷長度1070米，巷道起伏4次，最大坡度18度，170、330拐彎各一處，運輸由7臺JD～11.4調(diào)度絞車向工作面運送材料。人員要跟車走，不斷換絞車，掛車，工作效率低，工作量和勞動強度都比較大，而且使用電氣設備較多，我礦為雙突礦井，給電氣管理帶來很大難度。為了改變現(xiàn)狀，克服以上缺點，我礦對風巷運輸方式進行了改進。</p><p><

46、b>　　2、改造方案</b></p><p>　　通過調(diào)研和論證，決定在我礦Ⅳ311風巷，安裝一臺無級繩卡軌車替代原7臺JD-11.4調(diào)度絞車作為運輸工具。該卡軌車適應軌道軌距為600 mm，軌型18～24 kg/m軌道，最大坡度可達23°，水平曲率半徑9 m，豎平曲率半徑15m。</p><p>　　3、無級繩卡軌車的主要技術參數(shù)：</p>&l

47、t;p>　　我礦選用的型號為：KWGP-40/600J</p><p><b>　　主要技術參數(shù)：</b></p><p>　　額定牽引力 40 kN</p><p>　　絞車牽引速度 0.7～1.5 m/s</p><p>　　牽引鋼絲繩直徑 6×19-φ20-167

48、0</p><p>　　鋼絲繩單重 P=1.429 Kg/m</p><p>　　牽引儲繩車自重 G0=3t</p><p>　　4、卡軌車的結構特征與工作原理</p><p>　　無級繩卡軌車整個系統(tǒng)由牽引部分（電控）、車輛、軌道及繩導向和聯(lián)絡通訊等四大部分組成。</p><p>　　4.1、

49、牽引部分由無極繩絞車、鋼絲繩、張緊器等組成。</p><p>　　（1）雙滾筒無極繩絞車</p><p>　　無極繩絞車是卡軌車系統(tǒng)的動力，靠絞車主繩輪與鋼絲繩之間的摩擦產(chǎn)生牽引力，從而帶動車輛行走。鋼絲繩在主繩輪的包角為540°，絞車采用機械傳動方式，結構簡單、使用可靠。電機選用隔爆型雙速電機，功率為45～90 kW。減速機為DCY280型，絞車采用雙滾筒結構，一個驅(qū)動滾筒，一

50、個導向滾筒，驅(qū)動滾筒上安裝12快帶繩槽輪襯，避免了咬繩問題。</p><p><b>　　（2）張緊器</b></p><p>　　張緊器布置在絞車附近，用來吸收鋼絲繩的伸長量，采用重陀張緊方式，有五輪張緊器和三輪張緊器。每個五輪張緊器吸收鋼絲繩的伸長量為6米。重陀的作用是保證絞車鋼絲繩始終保持一定的張力。</p><p><b>　

51、　4.2、車輛</b></p><p>　　車輛部分包括牽引儲繩（制動）車和各中載重車。牽引儲繩車為專用車輛，由車體、儲繩筒、牽引臂、鋼絲繩固定裝置，把鋼絲繩的兩個繩頭固定在本車上，并把余出的鋼絲繩纏繞在其上的儲繩筒上。絞車的牽引力經(jīng)鋼絲繩傳遞給牽引車，牽引車再帶動各種載重車運行。</p><p><b>　　4.3、軌道和輪系</b></p>

52、<p>　?。?）車輛運行軌道為18 kg/m軌道，軌距為600 mm。根據(jù)軌道的實際走向，安裝壓繩輪、托繩輪、外繩導輪、彎道導繩輪等輪系，一般情況下每隔15～20 m安裝一組托繩輪。在較大的下凹處安裝壓繩輪，彎道處需打地錨固定，使鋼絲繩始終沿軌道走向布置。</p><p>　　（2）回繩站（尾輪）</p><p>　　回繩站由回繩輪、框架等組成，回繩站帶過橋，回繩站用地錨固

53、定或點柱固定，不需打水泥基礎。</p><p><b>　　4.4、通訊裝置</b></p><p>　　通訊信號采用泄漏通訊裝置，包括基地電臺、收機、泄漏電纜等，可實現(xiàn)跟車司機與絞車司機之間的打點和通話聯(lián)絡。</p><p>　　五、卡軌車使用時應注意事項：</p><p>　　（1）絞車司機應培訓上崗。</p&

54、gt;<p>　?。?）開車司機應聽從跟車司機指揮，未聽到開車信號不能隨意開車。</p><p>　　（3）開車司機應注意牽引車行進方向、絞車運轉(zhuǎn)時是否有異常響聲、輪襯磨損情況（一般輪襯磨損20mm就應更換）。若發(fā)現(xiàn)輪襯磨損不均勻，應立即將輪襯調(diào)邊。</p><p>　?。?）絞車電機應先停電后，按《安全規(guī)程》的有關規(guī)定接線，接線牢固。</p><p>

55、;　?。?）減速機應半年更換一次箱內(nèi)齒輪油（150號工業(yè)齒輪油）；檢查減速機是否有不正常的滲油、漏油現(xiàn)象。</p><p>　?。?）絞車司機應隨時觀察鋼絲繩運行狀況，如發(fā)現(xiàn)鋼絲繩突然松動或不運行應及時停車，停車后詢問出現(xiàn)情況；如發(fā)現(xiàn)鋼絲繩有亂繩現(xiàn)象，應及時停車重新穿繩、緊繩。</p><p>　?。?）根據(jù)使用說明書調(diào)節(jié)液力推桿制動器，使液力推桿制動器能夠快速制動并制動牢靠。</p

56、><p>　?。?）鋼絲繩選用6×19或6X（19）西魯式繩纖維芯無油繩不經(jīng)過絞車滾筒的鋼絲繩可以涂油防銹。鋼絲繩的長度根據(jù)使用情況定（盡可能不或少插接）。</p><p>　　使用時的安全注意事項：</p><p>　?。?）應嚴格規(guī)定車輛運行時巷道內(nèi)禁止行人（有條件的礦可配聲光警示）。如巷道寬度較大時，可把軌道的無繩側(cè)作為人行道，人行道寬度應不小于700

57、mm，而巷道寬度較小時，應每隔100 m左右在無繩側(cè)巷幫設人員躲避硐。</p><p>　?。?）跟車司機在車輛行走過程中應時刻注意車輛行走前方軌道是否正常，軌道中有無影響車輛運行的雜物。</p><p>　?。?）行人時嚴禁人員騎鋼絲繩行走。</p><p>　　（4）轉(zhuǎn)彎處人員在鋼絲繩外側(cè)行走。</p><p>　　（5）坡道行車或修車時

58、，人員不應在車輛的下方。</p><p><b>　　6、效果分析</b></p><p>　　無極繩卡軌車采用機械傳動方式，結構緊湊，操作簡單，維修方便。在我礦Ⅳ311工作面風巷取代七臺調(diào)度絞車的接力運輸，實現(xiàn)工作面、巷道設備、材料不經(jīng)轉(zhuǎn)載的連續(xù)運輸。具體使用情況入下：</p><p>　　1、運輸能力大，運輸效率高</p>&

59、lt;p>　　實現(xiàn)長距離多變坡及拐彎巷道的連續(xù)運輸，節(jié)省了中途摘掛鉤的環(huán)節(jié)，提高工作效率，縮短了運輸時間，單趟運輸能力是調(diào)度小絞車的2～3倍。</p><p>　　2、安裝方便，操作簡單</p><p>　　卡軌車系統(tǒng)采用普通軌道，軌道安裝方便，系統(tǒng)安裝好后，每班只需要2～3人（司機1人，跟車人員1～2人），跟車人員手拿手持基地電臺隨時跟絞車司機打點或通話。</p>&

60、lt;p><b>　　3、安全性好</b></p><p>　　在大變坡及拐彎巷道處增加了彎護軌使整個運輸過程中很少出現(xiàn)礦車及材料車掉道現(xiàn)象；貨物的連續(xù)運輸減少了摘掛鉤人員，減少了事故隱患；手持基地電臺的使用使跟車人員與司機可隨時聯(lián)系，遇到緊急情況可隨時停車，緊急停車后，只有當跟車工把手持基地電臺上的復位鍵復位后，絞車司機才可開車，安全可靠。</p><p>&