外文翻譯--應(yīng)用于電氣系統(tǒng)的可編程序控制器

1、<p><b>　　附錄</b></p><p><b>　　附錄1</b></p><p>　　Programmable designed for electro-pneumatic systems controller</p><p>　　This project deals with the study o

2、f electro-pneumatic systems and the programmable controller that provides an effective and easy way to control the sequence of the pneumatic actuators movement and the states of pneumatic</p><p>　　system. Th

3、e project of a specifi c controller for pneumatic applications</p><p>　　join the study of automation design and the control processing of pneumatic</p><p>　　systems with the electronic design ba

4、sed on microcontrollers to implement</p><p>　　the resources of the controller.</p><p>　　Introduction</p><p>　　The automation systems that use electro-pneumatic Technology are formed

5、 mainly by three kinds of elements: actuators or motors, sensors or buttonsand control elements like valves.Nowadays, most of the control elements used to execute the logic of the system were substituted by the Programma

6、ble Logic Controller(PLC). Sensors and switches are plugged as inputs and the direct control valves for the actuators are plugged as outputs.An internal program executes all the logic necessary to the sequence</p>

7、<p>　　Other components like counter,timer and control the status of the system.</p><p>　　With the use of the PLC,the project wins agility,because it is possible to create and simulate the system as man

8、y times as needed.Therefore,timeCan be saved,risk of mistakes reduced and complexity can be increased usingThe same elements.A conventional PLC,that is possible to find on the market from many companies,offers many resou

9、rces to control not only pneumatic systems, but all kinds of system that uses electrical components. The PLC can be very versatile and robust to be applied in many kind</p><p>　　Because of those characterist

10、ics, in some applications the PLC offers to much resources that are not even used to control the system, electro-pneumatic system is one of this kind of application. The use of PLC, especially for small size systems, can

11、 be very expensive for the automation project.</p><p>　　An alternative in this case is to create a specific controller that can offer the exactly size and resources that the project needs[3,4]. This can be m

12、adeusing microcontrollers as the base of this controller.</p><p>　　The controller, based on microcontroller, can be very specific and adapted to only one kind of machine or it can work as a generic controlle

13、r that</p><p>　　can be programmed as a usual PLC and work with logic that can be changed. All these characteristics depend on what is needed and how much experience</p><p>　　the designer has wit

14、h developing an electronic circuit and firmware for microcontroller. But the main advantage of design the controller with the microcontroller is that the designer has the total knowledge of his controller, which makes it

15、 possible to control the size of the controller, change the complexity and the application of it. It means that the project gets more independence from other companies, but at the same time the responsibility of the cont

16、rol of the system stays at the designer </p><p>　　Electro-pneumatic system</p><p>　　On automation system one can find three basic components mentioned before, plus a logic circuit that controls

17、the system. An adequate technique is needed</p><p>　　to project the logic circuit and integrate all the necessary components to execute the sequence of mo vements properly.</p><p>　　For a simple

18、 direct sequence of movement an intuitive method can be used[1,5], but for indirect or more complex sequences the intuition can generate a very complicated circuit and signal mistakes. It is necessary to use another meth

19、od that can save time of the project, make a clean circuit, can eliminate occasional signal overlapping and redundant circuits. The presented method is called step-by-step or algorithmic[1,5], it is valid for pneumatic a

20、nd electro-pneumatic systems and it was used as </p><p>　　The first part is to design those kinds of standard circuits for each step, the next task is to link the standard circuits and the last part is to co

21、nnect the control elements that receive signals from sensors, switches and the previous movements, and giv e the air or electricity to the supply lines of each step. In Figs. 1 and2 the standard circuits are drawn for pn

22、eumatic and electro-pneumatic system[8]. It is possible to see the relations with the previous and the next steps.</p><p>　　3. The method applied inside the controller</p><p>　　he result of the

23、method presented before is a sequence of movements of the actuator that is well defined by steps. It means that each change on the position of the actuators is a new state of the system and the transition between states

24、is called step. </p><p>　　The standard circuit described before helps the designer to define the states of the systems and to define the condition to each change between the states. In the end of the design,

25、 the system is defined by a sequence that never chances and states that have the inputs and the outputs well defined. The inputs are the condition for the transition and the outputs are the result of the transition.</

26、p><p>　　All the configuration of those steps stays inside of the microcontroller and is executed the same way it was designed. The sequences of strings are programmed inside the controller with 5 bytes; each st

27、ring has the configuration of one step of the process There are two bytes for the inputs, one byte forthe outputs and two more for the other configurationsand auxiliary functions of the step. After programming, this sequ

28、ence of strings is saved inside of an on-volatile memory of the microcontrolle</p><p>　　The controller task is not to work in the same way as a conventional PLC, but the purpose of it is to be an example of

29、a versatile controller that is design for an specific area. A conventional PLC process the control of the system using a cycle where it makes an image of the inputs, execute all the conditions defined by the configuratio

30、n programmed inside, and then update the state of the outputs. This controller works in a different way, where it read the configuration of the step, wait the co</p><p>　　It can generate some limitations, as

31、 the fact that this controller cannot execute, inside the program, movements that must be repeated for some time, but this problem can be solved with some external logic components. Another limitation is that the contro

32、ller cannot be applied on systems that have no sequence. These limitations are a characteristic of the system that must be analyzed for each application.</p><p>　　4. Characteristics of the controller</p&g

33、t;<p>　　The controller is based on the MICROCHIP microcontroller PIC16F877 [6,7] with40 pins, and it has all the resources needed for this project It has enough pins for all the components, serial communication im

34、plemented in circuit, EEPROM memory to save all the configuration of the system and the sequence of steps. For the execution of the main program it offers complete resources as timers and interruptions.</p><p&

35、gt;　　The list of resources of the controller was created to explore all the capacity of the microcontroller to make it as complete as possible. During the step, the program chooses how to use the resources reading the co

36、nfiguration string of the step. This string has two bytes for digital inputs, one used as a mask and the other one used as a value expected. One byte is used to configure the outputs value. One bytes more is used for the

37、 internal timer, the analog input or time-out. The EEPROM memory </p><p>　　The controller(Fig.3) has also a display and some buttons that are used with an interactive menu to program the sequence of steps an

38、d other configurations.</p><p>　　4.1. Interaction components</p><p>　　For the real application the controller must have some elements to interact with the final user and to offer a complete moni

39、toring of the system resources that are available to the designer while creating the logic control of the pneumatic system(Fig.3):</p><p>　　? Interactive mode of work; function available on the main program

40、for didactic purposes, the user gives the signal to execute the step.</p><p>　　? LCD display, which shows the status of the system, values of inputs, outputs, timer and statistics of the sequence execution.&

41、lt;/p><p>　　? Beep to give important alerts, stop, start and emergency.</p><p>　　? Leds to show power on and others to show the state of inputs and outputs.</p><p>　　4.2. Security</

42、p><p>　　To make the final application works property, a correct configuration to execute the steps in the right way is needed, but more then that it must offer solutions in case of bad functioning or problems i

43、n the execution of the sequence. The controller offers the possibility to configure two internal virtual circ uits that work in parallel to the principal. These two circuits can be used as emergency or reset buttons and

44、can return the system to a certain state at any time[2]. There are two inputs </p><p>　　4.3. User interface</p><p>　　The sequence of strings can be programmed using the interface elements of the

45、 controller. A computer interface can also be used to generate the user program easily. With a good documentation the final user can use the interface to configure the strings of bytes that define the steps of the sequen

46、ce. But it is possible to create a program with visual resources that works as a translator to the user, it changes his work to the values that the controller understands.</p><p>　　To implement the communica

47、tion between the computer interface and the controller a simple protocol with check sum and number of bytes is the minimum requirements to guarantee the integrity of the data.</p><p>　　4.4. Firmware</p>

48、;<p>　　The main loop works by reading the strings of the steps from the EEPROM memory that has all the information about the steps.</p><p>　　In each step, the status of the system is saved on the memo

49、ry and it is shown on the display too. Depending of the user configuration, it can use the interruption to work with the emergency circuit or time-out to keep the system safety. In Fig.4,a block diagram of micro controll

50、er main program is presented.</p><p>　　5. Example of electro-pneumatic system</p><p>　　The system is not a representation of a specific machine, but it is made with some common movements and com

51、ponents found in a real one. The system is composed of four actuators. The actuators A, B and C are double acting and D-single acting. Actuator A advances and stays in specified position till the end of the cycle, it cou

52、ld work fixing an object to the next action for example(Fig. 5), it is the first step. When A reaches the end position, actuator C starts his work together with B, making as</p><p>　　When B reaches the final

53、 position, C stops immediately its cycle and comes back to the initial position. The actuator D is a single acting one with spring return and works together with the back of C, it is the third step. D works making very f

54、ast forward and backward movement, just one time. Its backward movement is the fourth step. D could be a tool to make a hole on the object.</p><p>　　When D reaches the initial position, A and B return too, i

55、t is the fifth step.</p><p>　　Fig. 6 shows the first part of the designing process where all the movements of each step should be defined[2]. (A+)means that the actuator A moves to the advanced position and(

56、A?) to the initial position. The movements that happen at the same time are joined together in the same step. The system has five steps.</p><p>　　These two representations of the system(Figs. 5 and6) togethe

57、r are enough to describe correctly all the sequence With them is possible to design the whole control circuit with the necessary logic components. But till this time, it is not a complete system, because it is missing so

58、me auxiliary elements that are not included in this draws because they work in parallel with the main sequence.</p><p>　　These auxiliary elements give more function to the circuit and are very important to t

59、he final application; the most important of them is the parallel circuit linked with all the others steps. That circuit should be able to stop the sequence at any time a nd change the state of the actuators to a specific

60、 position. This kind of circuit can be used as a reset or emergency buttons.</p><p>　　The next Figs. 7 and8 show the result of using the method without the controller. These pictures are the electric diagram

61、 of the control circuit of the example, including sensors, buttons and the coils of the electrical valves.</p><p>　　The auxiliary elements are included, like the automatic/manual switcher that permit a conti

62、nuous work and the two start buttons that make the operator of a machine use their two hands to start the process, reducing the risk of accidents.</p><p>　　6. Changing the example to a user program</p>

63、<p>　　In the previous chapter, the electro-pneumatic circuits were presented, used to begin the study of the requires to control a system that work with steps and must offer all the functional elements to be used

64、in a real application. But, as explained above, using a PLC or this specific controller, the control becomes easier and the complexity can be increase also.</p><p>　　Table2 shows a resume of the elements tha

65、t are necessary to control the presented example</p><p>　　With the time diagram, the step sequence and the elements of the system described in Table2 and Figs. 5 and6 it is possible to create the configurati

66、on of the steps that can be sent to the controller(Tables3 and4).</p><p>　　While using a conventional PLC, the user should pay attention to the logic of the circuit when drawing the electric diagram on the i

67、nterface(Figs. 7 and8), using the programmable controller, described in this work, the user must know only the concept of the method and program only the configuration of each step.</p><p>　　It means that, w

68、ith a conventional PLC, the user must draw the relation between the lines and the draw makes it hard to differentiate the steps of the sequence. Normally, one needs to execute a simulation on the interface to find mistak

69、es on the logic</p><p>　　The new programming allows that the configuration of the steps be separated, like described by the method The sequence is defined by itself and the steps are described only by the in

70、puts and outputs for each step.</p><p>　　The structure of the configuration follows the order:</p><p>　　1-byte:features of the step;</p><p>　　2-byte:mask for the inputs;</p>

71、<p>　　3-byte:value expected on the inputs;</p><p>　　4-byte:value for the outputs;</p><p>　　5-byte:value for the extra function</p><p>　　Table5 shows how the user program is sav

72、ed inside the controller, this is the program that describes the control of the example shown before.</p><p>　　The sequence can be defined by25 bytes. These bytes can be divided in five strings with5 bytes e

73、ach that define each step of the sequence(Figs. 9 and10).</p><p>　　7. Conclusion</p><p>　　The controller developed for this work(Fig. 11) shows that it is possible to create a very useful progra

74、mmable controller based on microcontroller. External memories or external timers were not used in case to explore the resources that the microcontroller offers inside Outside the microcontroller, there are only component

75、s to implement the outputs, inputs, analog input, display for the interface and the serial communication.</p><p>　　Using only the internal memory, it is possible to control a pneumatic system that has a sequ

76、ence with48 steps if all the resources for all steps are used, but it is possible to reach sixty steps in the case of a simpler system.</p><p>　　The programming of the controller does not use PLC languages,

77、but a configuration that is simple and intuitive. With electro-pneumatic system, the programming follows the same technique that was used before to design the system, but here the designer work s directly with the states

78、 or steps of the system.</p><p>　　With a very simple machine language the designer can define all the configuration of the step using four or five bytes. It depends only on his experience to use all the reso

79、urces of the controller.</p><p>　　The controller task is not to work in the same way as a commercial PLC but the purpose of it is to be an example of a versatile controller that is designed for a specific ar

80、ea. Because of that, it is not possible to say which one works better; the system made with microcontroller is an alternative that works in a simple way.</p><p><b>　　附錄2</b></p><p>　

81、　應(yīng)用于電氣系統(tǒng)的可編程序控制器</p><p><b>　　摘要</b></p><p>　　此項目主要是研究電氣系統(tǒng)以及簡單有效的控制氣流發(fā)動機的程序和氣流系統(tǒng)的狀態(tài)。它的實踐基礎(chǔ)包括基于氣流的專有控制器、自動化設(shè)計、氣流系統(tǒng)的控制程序和基于微控制器的電子設(shè)計。</p><p><b>　　1.簡介</b></p

82、><p>　　使用電氣技術(shù)的自動化系統(tǒng)主要由三個組成部分：發(fā)動機或馬達，感應(yīng)器或按鈕，狀如花瓣的控制零部件。現(xiàn)在，大部分的系統(tǒng)邏輯操作的控制器都被程序邏輯控制器（PLC）所取代。PLC的感應(yīng)器和開關(guān)是輸入端，而發(fā)動機的直接控制閥是輸出端，其中有一個內(nèi)部程序操控所有運行必需的邏輯，模擬其他的裝置如計算器、定時器等，對整個系統(tǒng)的運行狀態(tài)進行控制。</p><p>　　因為可以根據(jù)需要無數(shù)次創(chuàng)建和模

83、擬這樣的系統(tǒng)，所以藉由PLC的使用，此項目有靈活的優(yōu)點。因此，可以節(jié)省時間，減少失誤的危險，同時在使用相同材料的情況下，它可以更加精密。</p><p>　　市場上的許多家公司都使用了常規(guī)的PLC，它不僅可以用氣流系統(tǒng)來控制，還可以用各種電氣設(shè)備。PLC 的用途廣泛，可以應(yīng)用于許多工業(yè)生產(chǎn)中，甚至用于建筑物的安全和自動化系統(tǒng)中。</p><p>　　由于以上的各種特性，在一些實際應(yīng)用中PL

84、C提供了很多的資源，甚至包括不控制系統(tǒng)的資源，電氣系統(tǒng)就是一種這樣的應(yīng)用。對于自動化的工程，PLC的使用是比較昂貴的，尤其是對那些小型的系統(tǒng)。</p><p>　　針對這種情況可行的一種辦法是創(chuàng)建一個可提供特定尺寸和功能的控制器[3，4]。這種控制器可以根據(jù)微控制器來制作。</p><p>　　這種基于微控制器的控制器的適用范圍比較小，只能用于一個類型的機器或者可以用做一個像普通PLC一樣

85、可以被編程的控制器，那樣它就可以通過可變化的邏輯程序來進行各種作業(yè)。所有的這些特性根據(jù)具體需要的不同而不同，具體的設(shè)計者的經(jīng)驗的不同而不同。但是這種設(shè)計的主要優(yōu)點在于設(shè)計人員非常了解自己的控制器，可以自由掌握控制器的大小尺寸，改變它的功能。這就意味著此項目有更多的獨特性，但同時系統(tǒng)的控制也由它的設(shè)計者所控制。</p><p><b>　　2.電氣系統(tǒng)</b></p><p

86、>　　人們可以從一個自動化系統(tǒng)中找到三個上文中提到的基本部件，外加一個控制系統(tǒng)的邏輯線路。只有成熟先進的技術(shù)能做出特定的邏輯線路和執(zhí)行正確操作所需要的部件升級。</p><p>　　對于一個簡單的運動，系統(tǒng)自動程序[1，5]可以完成，但是對于間接或更加復(fù)雜的運動，系統(tǒng)的程序就會產(chǎn)生復(fù)雜的線路和錯誤的信號。這是就需要另一種方法可以節(jié)省時間，產(chǎn)生清晰線路，能夠防止偶然的信號交疊和線路堵塞。</p>

87、<p>　　這種方計的不同標(biāo)準(zhǔn)的線路基法叫循序漸進式或規(guī)則系統(tǒng)[1，5]，它對氣流和電氣系統(tǒng)非常有效，而且也是此項目的一個基礎(chǔ)。它包括根據(jù)發(fā)動機狀態(tài)各個不同變化所設(shè)礎(chǔ)上的系統(tǒng)。</p><p>　　第一步是為每個步驟設(shè)計那些種標(biāo)準(zhǔn)的線路。第二步是聯(lián)編標(biāo)準(zhǔn)的線路，最后一步是連接接收來自感應(yīng)器，開關(guān)和先前的運動信號，同時把空氣或電傳送給每個步驟的補給線。如圖中所示， 1 和 2 標(biāo)準(zhǔn)線路是為氣流的和電氣系

88、統(tǒng)[8]服務(wù).我們能夠很清楚的看到每一步驟和下一個步驟之間的聯(lián)系。</p><p>　　3.控制器內(nèi)部的應(yīng)用原理</p><p>　　上述方法可以使發(fā)動機的每一個運動都被很好地用步驟來定義。這也就是說發(fā)動機的每一次運動變化都是系統(tǒng)的一個新的狀態(tài)，而兩個不同狀態(tài)之間的轉(zhuǎn)變叫做步驟。</p><p>　　先前提到的標(biāo)準(zhǔn)線路可以幫助設(shè)計人員定義系統(tǒng)的不同狀態(tài)和不同步驟的變

89、化所帶來的不同環(huán)境。在設(shè)計的最后階段，系統(tǒng)中會有一個從來不變化的序列和明確的輸入和輸出端。我們把一個序列從輸入端輸入，經(jīng)過轉(zhuǎn)換后，由輸出端輸出。</p><p>　　這些步驟的所有過程都是在微控制器內(nèi)部進行的，并且以同樣的方式在運行著。部件的序列在控制器里被 5個位元組規(guī)劃; 每個部分都有程序的一個步驟結(jié)構(gòu)。輸入端有二個位元組,輸出端有一個，其他結(jié)構(gòu)部分和附加功能步驟有兩個。 在編程之后，部件序列被內(nèi)部微控制器的

90、記憶所儲藏，因此，他們是可讀的而且可以運行。</p><p>　　不同于傳統(tǒng)的PLC，這種控制器的工作目的是成為特定領(lǐng)域設(shè)計的多用控制器。傳統(tǒng)的 PLC 的系統(tǒng)運行程序是一個循環(huán)的線路：輸入一個圖像,運行所有的內(nèi)部程序, 然后升級輸出的狀態(tài)。 這一個控制器以不同的方式工作,它讀取步驟的結(jié)構(gòu),等待輸入,然后升級或輸出，然后直接跳躍到下一個步驟，開始另一次的程序運行。</p><p>　　它也

91、有局限性，例如這種控制器有時會不執(zhí)行指令，在同一程序指令下，會出現(xiàn)某一個運行的反復(fù)等等，但是這一個問題可以通過外部的邏輯運行解決。另外，這中控制器在沒有序列的系統(tǒng)上不能夠被應(yīng)用。這些局限性也是這個系統(tǒng)的特性，這種系統(tǒng)的每一個應(yīng)用都必須要有相應(yīng)的系統(tǒng)分析。</p><p><b>　　4.控制器的特色</b></p><p>　　這種控制器以微集成電路微控制器 PIC1

92、6F877[6,7] 為基礎(chǔ),它擁有全部此次項目所需要的資源。它有足夠的插孔，線路連續(xù)通訊 EEPROM 記憶解救系統(tǒng)的所有結(jié)構(gòu)和步驟的序列。它提供了項目所需要的所有的運行，例如定時器和分岔等。</p><p>　　我們做出了控制器的資源目錄，想盡可能的使它變的完善。在步驟的運行過程中，程序自動選擇如何讀取每一步驟的結(jié)構(gòu)。這個操作有兩個位元組位于電子輸入處。一個位元組位于輸出端，還有一個被用作內(nèi)部定時器，類似輸入

93、或暫停功能。EEPROM 記憶內(nèi)部是 256 位元組，可以儲藏所有步驟的運行,即可以儲藏 48個步驟之間的所有運行。</p><p>　　除了一個互動菜單外，這種控制器還有一個控制臺和一些指令按鈕，他們一起控制各個步驟的運行和連續(xù)性，也控制其他的一些裝置。</p><p><b>　　4．1交互作用</b></p><p>　　在實際運行操作中

94、，控制器需要有一些輔助設(shè)備幫助它和使用者進行互動，可以提供可靠的操作監(jiān)控，同時對氣流系統(tǒng)進行邏輯控制。</p><p>　　交互工作模式： 在主要的程序中，使用者可以根據(jù)指導(dǎo)發(fā)出信號來進行具體步驟的操作</p><p>　　LCD 平臺可以顯示系統(tǒng)工作的狀態(tài)，衡量輸入，輸出，計時器和運行的數(shù)據(jù)等。</p><p>　　嘀嘀聲用來提示重要警示，停止，開始和一些緊急情況

95、的發(fā)生</p><p>　　亮燈表示接通電源，和輸入，輸出狀態(tài)。</p><p><b>　　4．2 安全性</b></p><p>　　如果想正常運行程序，必須保證每一個步驟都正確的執(zhí)行。更重要的是，應(yīng)該有預(yù)防運行故障和問題的解決方法?？刂破魈峁┝诉@種可能性，通過使用兩個內(nèi)部虛擬線路同時運行。他們可以重新啟動程序，隨時恢復(fù)到程序的原有狀態(tài)[2

96、]。有兩個輸入端共同工作可以快速的運行這些功能。</p><p><b>　　4．3 接口</b></p><p>　　程序運行序列可以用控制器的接口來編程。一臺計算機的接口也可以用來升級使用程序。使用者能利用接口配置一連串定義序列的步驟位元組。但是也可以設(shè)計一個程序,利用可視資源為使用者翻譯所需要的信息。 </p><p>　　但是，如果想聯(lián)

97、結(jié)電腦接口和控制器，至少應(yīng)該有一個儀器來保證數(shù)據(jù)的可靠性。</p><p><b>　　4.4. 固件</b></p><p>　　主要的線環(huán)是通過讀取EEPROM 記憶中的每一資訊步驟進行工作。 </p><p>　　在每個步驟中，系統(tǒng)的狀態(tài)被儲存，同時它也在顯示器上被顯示。根據(jù)使用者的構(gòu)造,它能利用分流或暫停應(yīng)付緊急線路情況來保證系統(tǒng)安全。

98、</p><p><b>　　5. 電氣系統(tǒng)例子</b></p><p>　　這種系統(tǒng)不只是適應(yīng)于特定的機器。它由四個主動器組成。 主動器 A ， B 和 C 是兩倍的，只有 D是單倍的。第一步，主動器A 開始運行，并保持在一個特定的位置一直到一個循環(huán)的結(jié)束，如圖 5 所示它可以確定某一對象的下一運動。第二步，當(dāng)A 完成了它的工作后，主動器 C 連同 B 一起開始盡可

99、能多的產(chǎn)生電流圈，并受 B 的運行速度的限制，而 B 速度由一個流動的控制活瓣管理。B 和 C 是一起工作的主動器的例子,當(dāng) B 慢慢地推動一個物體的時候, C 有時則重復(fù)它的工作。 </p><p>　　第三步，當(dāng) B 到達最后的位置時候, C 停止立刻它的循環(huán)運動并且回到開始的位置。利用回旋的電流工作的主動器 D 連同 返回來的C一起工作。第四步，主動器 D 快速往返來回運動一次。D 可以充當(dāng)一個工具，在物體

100、上的表面上打洞。當(dāng) D 返回開始的位置時候, A和 B 也同時返回，這是第五個步驟。</p><p>　　圖 6 顯示了程序設(shè)計的第一部分。我們把每個步驟的所有運行統(tǒng)稱為 [2]. (A+) 表示主動器 A 向前推動，而 (A-) 表示返回到開始的位置。 同時發(fā)生的運動在相同的步驟中被一起疊加。這個系統(tǒng)共有有五個步驟。</p><p>　　圖 5 和 6 所表現(xiàn)的系統(tǒng)運行清楚的描述了所有序