安全技術在電池產品設計中的應用

1、,,Saft recent progress,and products forenergy storage,applications,,,,Agenda,1. Few words on SAFT Li-ion Operations2. Saft Li-ion Large Cells Offer3. Products for ESS applications4. Other examples of indu

2、strial applications5. Some outstanding performances6. Conclusions,2,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,,,,,1. Few words on SAFT Li-ionOperations Organization,3,CIBF ShenZhen, June 20-22

3、 2014,SAFT PROPRIETARY INFORMATION,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,4,Saft Li-ion end-to-end capability? Technologies,????,NCA, LCO, LFPCylindrical or prismatic cellsMore than

4、17 years experienceNCA chosen for majority of Saft applications.,Criteria : performance, life time? Manufacturing,???,Process control key for life and reliabilityCell manufacturing and System assembly5 producti

5、on sites (F, US),? System Capability,???,System Design, development, qualification, productionPre-project & project managementMechanics, electronics, testing,,,,Saft Li-ion Manufacturing,CIBF ShenZhen, June 2

6、0-22 2014,SAFT PROPRIETARY INFORMATION,5,,,,Jacksonville factory: fully automated production,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,6,,,,Agenda1. Few words on Saft Li-ion Operations2.

7、Saft Li-ion Large Cells Offer3. Products for ESS applications4. Other examples of industrial applications5. Some performances6. Conclusions,7,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATIO

8、N,,,,,,,,,,,,Saft Li-ion Large Cells OfferNCA? VL6P, VL30P, VL41M, VL45E and VL80E? Main Markets,?,????,ESS, PVTelecomHybridsNext generation (2015)Double charge acceptance,SLFP? VL30P Fe and VL4

9、1M Fe? Main Markets,?,?????,MobilityRail tractionMarineMedical cartsNext cellVL43E Fe,NMC? Prismatic: LP28M,? Available Q2 of 2014,SPECIAL CELLS? Extreme High Power,?,Defense and Formula 1,8,? Tar

10、geted Markets? Motive power? ESSCIBF ShenZhen, June 20-22 2014,? Space Cells – VES range? Aviation cells – VL30P AGSAFT PROPRIETARY INFORMATION,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIET

11、ARY INFORMATION,9,Saft Li-ion Large Cells OfferSaft Li-ion cells conform to all major quality, safety and environmental standards? Safety: UL 1642, IEC 62290? Transport: UN 3480? Quality: ISO 9001, ISO 14001,

12、ISO 18001Saft World Class Continuous Program for Environment: fully recyclable,NEW!,Range of cells for SPACE and AVIATION applications,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,10,CapacitySpecific e

13、nergyPositive materialNegative materialElectrolyte,MPS 1760655.8 Ah120Wh/kgLiCoO2Graphite mixLiPF6 based,VES 100/14040Ah124 Wh/kgLiNixCoyAlzO2Graphite mixLiPF6

14、 based,VES 18045 Ah155Wh/kgLiNixCoyAlzO2GraphiteLiPF6 based,In operation in Spaceover past 9 years!More than 18 years operationis demonstrated…,VES 16S~4.8 Ah155 Wh/kgLiNixC

15、oyAlzO2GraphiteLiPF6 based,VL30P AG30 Ah100Wh/kgLiNixCoyAlzO2GraphiteLiPF6 based,Saft on boardthe AirbusA350 XWB forits first flightin 2013,,,,,,,,,,,,,,,,,,Li-ion Mass produced

16、 large cellsIndustrial availability,11,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,,,,12,Saft Li-ion in key industrial markets,Space,Defence,Telecommunication,Industrial standby,Aviation,Clean energy sto

17、rage& smart grids,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,Mobility& Special Vehicles,,,,Markets and some batteries to serve them,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,1

18、3,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,14,A Li-ion storage system must be able to ….? Deliver power and energy,??,As required and with improved availability (10batteries in parallel)BMS for

19、optimal balance of energy and power,? Propose slave or stand alone mode (start /stop /stand by)? Operate in optimum conditions,??,BMS: Supervise V, I, T and balance cells, modules and stringsProvide alerts whe

20、n operating conditions are “out of normal”,? Propose local or remote supervision to the user / inverter system,??,Real time information for I, V, T, Power available, State of Charge and healthRemote upgrade and flexi

21、ble set up,? Manage safety protection,?,Through redundant detection architecture & alarms sent to the user,? Multiple protection level: from alarms to safe mode switch (with reversibledisconnection) and ultimatel

22、y the FSS,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,15,Intensium®Max Subsystems? Air Conditioning and fans? Lighting? Fire suppression system (FSS)smoke detectors and alarms

23、? Door control? Distribution cabinets (power – com. –BMS)? MATLAB SIMULINK model for battery,From cells to battery systems for ESS - Containers,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,16

24、,VL cells:Energy to power,Battery systems:Intensium® HomeIntensium® SmartIntensium®Max,Synerion®range of modules 24or 48V and 2 to 12kW,,,,,,1 Megawatt in 20 foot: Intensium ® Max,CIBF Shen

25、Zhen, June 20-22 2014,17,24V-82Ah module29 modules 700V,plus 1 BMMTechnical characteristics for 560kWh battery:20 ft container 3m height - 2.5m width1.1MW (730V-770Ah) and 14tonsSAF

26、T PROPRIETARY INFORMATION,? From Li-ion cells to battery in container10 strings of 58 kWhBattery assembled in //,VL41MLi-ioncell4V - 41Ahcell,,,,Intensium Max 20 containers,CIBF ShenZhe

27、n, June 20-22 2014,SAFT PROPRIETARY INFORMATION,18,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,?,19,Energy Storage installations 2012/14Lithium-ion technology, containerized systems only: systems

28、 installed in Islands,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,20,STORE projectClient: ENDESA, spanish DSO,???,Canary Islands, Spain3 x IM20+E = 3MWhIngeteam PCS 1 MVA,Applications:

29、- Feeder peak shaving- Voltage control- Frequency control/ wind ramp control (emulation)OperationalAutumn 2013,,,,Wind Storage project in Saskatchewan,Canada,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY

30、INFORMATION,21,????,2 Intensium® Max 20E (1.2 MWh)and 2x400kW PCSDemo projectInstalled in January 2013Applications:,??,Wind power smoothing (10% per minute)of 800kW wind turbin

31、ePeak shaving : 400kWh to 1000 kWhOperationalJan. 2013,,,,PELLWORM Smart Region project,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,22,?????,Consortium: EON, Saft, FraunhoferInstitut

32、e & othersPellworm Island, Germany.Installation summer 20131 IM20 M (0.56 MWh / 1.1MW)Applications:? Reduce renewable energy curtailment? Wind & PV ramp controlOperationalJune 2013,,,,C

33、IBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,23,La Réunion Island (Fr)? 9MW PV plant in Le Port,?,Largest project out of 16 contracts,awarded for French islandsfor a total of 50MWp? 9 M

34、Wh Energy Storage SystemConsortium Saft, Ingeteam, Corex,???,9 containers Intensium Max 20+E5,6 MVA power conversion systemin 4 containersConstruction & Commissioning,of the entire PV plant by Saft? In

35、stallation started, operation Q3/2014,,,,Energy Storage, Regen,and Energy Markets……an Industry First,??,Intensium Max 20P container1,5 MW - 400 kWhPartnering with Envitech (ABB),? Customer: SEPTA,??,Br

36、ake energy recovery from trainsInjection during train acceleration,?,Grid Services by Viridity to PJM,?,Participation in frequency regulation markets,Railway energy storage: SEPTA – Philadelphia,Feb 2012,CIBF ShenZhen,

37、June 20-22 2014,OperationalSAFT PROPRIETARY INFORMATION,24,,,,,,,,,Saft batteries are used in commercial STORAGE systems for PVintegration between 4 and 13.2 kWh,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMA

38、TION,25,VS 5 Hybrid Sonnenspeicher,E³ Tower,Synerion Storage System,Integrated storage system with inverter,Separate storage system and inverter,XW6048,PowerRouter+,Sunny Backup48V,,,,CIBF ShenZhen, June

39、 20-22 2014,SAFT PROPRIETARY INFORMATION,26,Telecom & Stationary: Saft’s positioning? Intensium® Flex High Power,???,Synerion 48M 150AcontSynerion 48P 300Acont300A BMM New generation,? 750 kWbatt f

40、or 10 min. at 480VDC,VRLA : 443 kWh, 142 sqf,Vented lead : 399 kWh, 122 sqf,140 kWh, 39 sqf,@ $900/sqf for & Tier III data Center, this translates tosignificant reduction in allocated real estate,,,,??

41、,EVOLION14S battery,? Fully Qualified? Where?,????,48V telecom rectifier busA/C gridNo A/C grid (hybrid power)2h and higher autonomy,TELECOM market? A product designed for massproduction:,CIBF Shen

42、Zhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,27,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,28,TELECOM: start of a large success…SAFT RECEIVES €35M OF ORDERS FROM RELIANCEJIO INFOCOMM LI

43、MITED (RJIL) FOR LI-ION TELECOM,Reliance GBM Mats- Diam: 666 mm- Height: 25 to 40 metersBattery(2 to 6 units),BATTERIES IN INDIA? A fast move to success …? Evolion product to serve Telecom 4G

44、? Q2 - 2014: already more than 36,000 batteries? One the biggest deployment of Industrial Li-ion? And more to come…,,,,,Mobility & Special Vehicles,29,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY IN

45、FORMATION,,,,Saft Strategy: Focus on some major electric andhybrid applications,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,30,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,31,Electrificati

46、on % xEV's Volume,59%25%,556000166000,40%,39000,5%,121337,Sources : IdTechEx, Rolland Berger, Frost&Sullivan,Location,Off road,Industry,LogisticVarious,Airport,SeaportConstruction,Agriculture

47、Mining,Product Family,Handeling equipementAGV, mobile scissor lift,Mobilityfor disabled,GSE:,Baggagesandcargohandling,Aircraft pushbacktugsCargohandeling equipement,yardtractorsEarthmoving, Bulldozer,ex

48、cavators,Cultivator, backhoe Loaders,VineyardTractorsSpreaderHaulage systems, UndergroundloadersandTrucks,Industrial and Commercial I&C vehicles: % of xEVsSegments & Application descriptions2012,,,,CIBF

49、 ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,32,Industrial and Commercial I&C vehicles: % of xEVsSegments & Application descriptionsMarket Size – Ground Support Equipment (GSE),,,,,,,,,,,,,,,,,,,CI

50、BF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,33,Full 8h shiftwithout re-charge,Better vehicleefficiency,Lowermaintenance cost,Reduce OperatingCost , 40% fuel saving,Reducing Airport taxesfor emissions

51、 rights,Hybrid Airport Pusher… First commercial successesProject : TBL 800 Hybrid Pusher to tow Airbus A380> Design, Built & test 1 demo vehicle> Partners: LEOS - Lufthansa (end-user), BAE UK (d

52、rive train)> 1 year test at Frankfurt airport,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,34,Electric Warehouse TrucksMarket Drivers for “more electric”? Manufacturers want « green

53、logistics »? Investigate alternative power sources Hybrid, fuel-cells, Li-ion? Very Narrow isle truck with alternative drive technologies? Avoid conventional L/A maintenance? Improve charging? Durin

54、g short pauses (few minutes)? No battery swapping, Optimize 2 shifts of continuous work? Replace LA by Li-ion on 10 to 20% of Market? Better energy density (x2)? Greater efficiency (1Ah L/A = 0,6Ah Li-ion)

55、? Longer cycle life? Charge at low temperatures,,,,,,,,,,,,,,,,,,,Features Comparison Li-ion vs Lead-acid,IMM 2014 - April 2014 - Li-ion future growth - F. Linck,35,Lead-Acid Battery40 Wh/l1 200

56、70 to 80 %Required (heavy)Yes, water loss50% in 3 h90% in 6 – 7 hNegative impact,CharacteristicsEnergy DensityCh/Disc. CyclesCharge efficiencyMaintenanceGasing

57、Fast chargingOpportunity charging,Li-ion Battery95 to 140 Wh/l> 3 000> 95%Very limited0 gas emissions95% in 1,5 to 2 h95% in 1,5 to 2 h,,,,Forklifts, Saft’s Offer,CIBF ShenZhe

58、n, June 20-22 2014,SAFT PROPRIETARY INFORMATION,36,,,,,Marine concept,37,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,?,?,?,Architecture of unit :,- X modules in series- 1 BMM/unit,14 cell-module in rack

59、sModule INT MAX 20,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,38,Module2P/7S,2P7S, 14S with VL45E or VL41M14S-1P Power modules1 SMU / moduleGemini 2P – 14S Energy or Power modulesSMU,2

60、8V,SMU2P/7S,Architecture of module : ----Internal BusPower supply from the BMMEmergency,,,,,,,,2200mm,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,39,A modular concept in

61、cluding BMS and MBMMBMS:Battery ManagementSystem,Li-ion SLFP Saft cellsEnergy, Medium and Power,MBMMMaster BatteryManagement Module,Saft Marine 24 (24V)3U module14 cells, 19 KgSaft Marine 48 (48V)

62、3U module28 cells, 39.5Kg,800mm600mmMarine integrated battery system: (included BMS)Nominal voltage: 750VExample shown:Energy : 54,6 KWHWeight : 750kgGround footprint 0.48 m2Volume 1.06 m3.,,,,CIBF ShenZh

63、en, June 20-22 2014,SAFT PROPRIETARY INFORMATION,40,Cabinets? Size depends on vessel room(…) and/or battery voltage? Qualified range from 24U up to 47U? Number of modules inside each size:,,,,,,CIBF ShenZh

64、en, June 20-22 2014,SAFT PROPRIETARY INFORMATION,41,Ballerina electric ferrySaft batteries to power Stockholm’snew Ballerina electric ferrySaft’s Li-ion marine battery systems willsupply the ferry’s entire po

65、wer requirementsin a fast growing market segment500kWh – 700V with VL41MFeSaft Li ion batteries make an important breakthroughwith contract for Houston Harbor’s hybrid poweredmobile cranesSaft Li ion

66、 batteries enable MJ EcoPower Hybrid Systems (a division of Mi JackProducts) to provide a greener option for mobile RTG cranes as part of innovativehybrid diesel electric drives that cut fuel consumption by up to 7

67、0 percentVL43EFe – 700V ; 230kWh,,,,CIBF ShenZhen, June 20-22 2014,SAFT PROPRIETARY INFORMATION,42,Passenger vessel on canal Saint-Denis in ParisSaft Li-ion batteries provide emission-free power for new all-el

68、ectricpassenger vessel on canal Saint-Denis in ParisSaft batteries ensure twelve hours of autonomous operation per day for newpassenger vessel that provides a direct link between Icade’s business district andthe

69、Paris Metro network (460V – 75kWh with VL43EFe),Saft Li-ion batteries powers Bordeaux’s new hybrid diesel-electric rivershuttle serviceHigh technology batteries developed and manufactured by Saft in Bordeauxenables K