外文翻譯---高速軋蓋機(jī)的研發(fā)思路和特點(diǎn)

1、<p><b>　　附 錄</b></p><p>　　The development and feature ideas </p><p>　　of high-speed capping machine</p><p>　　Antibiotic vial capping machine as a kind powder, free

2、ze-dried powder</p><p>　　And water needle product line one of the main equipment, and its level of productivity, performance</p><p>　　The merits, the level of operating costs on the economic ben

3、efits of pharmaceutical companies play</p><p>　　Crucial role, especially in an increasingly competitive pharmaceutical industry today</p><p>　　Days, production equipment, pharmaceutical producti

4、on and plays a leading role. However, in the pharmaceutical</p><p>　　Equipment, has introduced a new era, people raised in low-speed capping machine</p><p>　　A higher demand. In this paper, in a

5、nimal husbandry, the newly developed industrial companies in Nanjing</p><p>　　KGL400 type capping machine, for example, a new generation of high-speed capping machine of the study</p><p>　　Hair

6、ideas and characteristics, looking forward to the continuous development of such equipment to the domestic</p><p>　　The corresponding increase in productivity agents play a role.</p><p>　　1 high

7、-speed capping machine R & D ideas</p><p>　　1.1 technology to promote the advent of high-speed type equipment</p><p>　　Capping machine as antibiotic cover glass and plastic composite (or alu

8、minum</p><p>　　Cover) sealing equipment, after decades of domestic R & D and manufacturing, to</p><p>　　Technology continues to progress, continues to introduce new models. From the historic

9、al development of capping machine</p><p>　　Look at the history of the early manual capping machine can only reach speeds of up to 60 bottles</p><p>　　/ Rain, 20 century, gradually developed by t

10、he late 80's double-rolling knife or single-head</p><p>　　Rolling three knives, three-headed rotary compression type rolling cutter, four-claw style clip such as intermittent</p><p>　　Cappin

11、g machine, its maximum speed of 160 bottles / min, usually of such intermittent</p><p>　　Capping machine speed of 120 bottles / rain. Although these intermittent capping machine</p><p>　　Improve

12、 the speed and reduce the labor intensity for the bottle, but poor control, speed</p><p>　　Degrees are still low. The 20th century, late 90s, China in the digestion and absorption</p><p>　　On th

13、e basis of foreign advanced technology research and development of long pole, long Mito's</p><p>　　Form of medium-speed capping machine, the speed reached 200 to 250 bottles / min, and</p><p&g

14、t;　　Included, such as frequency control, emergency stop and other basic control functions, from a certain meaning</p><p>　　Justice in line with the technological level and productivity was the demand.</p&

15、gt;<p>　　However, the country through years of extensive introduction of foreign advanced equipment and</p><p>　　Accumulation of self-development, and manufacturing technology, the continual upgrading

16、 of product requirements, system</p><p>　　Pharmaceutical companies are demanding productivity devices. Provided in people's cognitive level</p><p>　　The case of the high, high yield, intelli

17、gent, beautiful appearance and other requirements will give capping machine a new connotation. To this end, the new high-speed capping machine is a new R & D</p><p>　　Time, new technologies and new produ

18、ction requirements are the product of R&D of new high-speed capping machine.</p><p>　　1.2 The accelerated development of the market demands the development of high-speed type equipment</p><p&g

19、t;　　For market development should be required to issue the second side of the market point of view, these two</p><p>　　The market is supporting each other, with the GMP certification in 2004 pharmaceutical c

20、ompanies</p><p>　　The end of the hot market pharmaceutical machinery industry has come to an end. Date</p><p>　　Later, with the vigorous development of the pharmaceutical industry, pharmaceutica

21、l equipment, used to a few buyers</p><p>　　Pharmaceutical machine market in the cognitive development of the initial products to a wish on the new demands</p><p>　　Look, just like the original c

22、omputer's "Ben II" has developed into the "Pentium", as</p><p>　　Like the same TV market (not the current mainstream flat screen, the current mainstream</p><p>　　LCD scre

23、en). Thus, we can see the emergence of new pharmaceutical companies, new equipment</p><p>　　Procurement is a new direction, this time can not be saved once and for all equipment is dominate the marketplace.&

24、lt;/p><p>　　The face of today's local market demand plummeted drug situation, drug</p><p>　　Machinery manufacturers do? I believe that the only way out is the courage to the face of new market

25、and the environment, bold innovation, as soon as possible to narrow the kind in the world</p><p>　　Product gaps, intensify technical strength reserves, expand publicity and sales</p><p>　　Abilit

26、y to provide high-quality, high performance, cost-effective products to customers, plus</p><p>　　Great product packaging efforts, not only from the publicity, but also from the appearance of the equipment<

27、;/p><p>　　Seize people's first vision.</p><p>　　1.3 The labor and business productivity improvements also need high-speed type equipment</p><p>　　The introduction of</p><

28、;p>　　With the social progress and development, the traditional production model will change,</p><p>　　Pharmaceutical companies, there is a major factor in labor and productivity,</p><p>　　Can

29、 also be said that drug prices in today's competitive market, since the cost of the product</p><p>　　A leading role. Reduce the labor and the principal means to improve productivity</p><p>　

30、　Is the use of high-speed, reliable and of the equipment, according to 400 bottles / min production speed of view, once the high-speed capping machine speed of not less than 400 bottles / min,</p><p>　　If an

31、 area of rolling equipment, less than half covered Section, the corresponding area clean, empty</p><p>　　Adjusted to reduce the configuration and operation costs, mainly labor can reduce a person,</p>

32、<p>　　It is estimated that 400 bottles / min high-speed capping machine will reduce production costs to run</p><p>　　The approximately l0 million / year. From this, 400 bottles / min high-speed capping

33、</p><p>　　The introduction of machines will play a reduced role of labor and increase productivity, and its</p><p>　　The potential market will have a broader perspective.</p><p>　　2

34、 high-speed capping machine's basic structure and principle</p><p>　　To this end, the animal husbandry industry in Nanjing, absorb the international advanced technology extensively</p><p>　　

35、Technique based on the pulse of the market closely and root out the potential of technology, in the autumn of 2004</p><p>　　Quarter of Pharmaceutical Machinery Expo launched a set of high quality, high yield

36、, high intelligence</p><p>　　, High-image as one of the new generation of high-speed capping machine - KGL4o0</p><p>　　High-speed capping machine.</p><p>　　2.1 KGL400 high-speed cap

37、ping machine structure</p><p>　　KGL4oo high-speed capping machine structure shown in Figure 1.</p><p>　　2.2 KGL400 high-speed capping machine the basic principles of</p><p>　　KGL400

38、 high-speed capping machine with long pole-shaped style capping</p><p>　　Type, the form of structural adjustment, easy maintenance, such as gifted and beautiful rolling mouth</p><p>　　Point. Aft

39、er a sub-containers, stopper the vials from the conveyor belt into a smooth sub-bottle</p><p>　　Screw, was evenly divided into the bottle dial; high-speed oscillator through the hopper and</p><p&g

40、t;　　To send the aluminum cover to cover rail station wearing a cap, wearing a bottle into the bottle cap dial</p><p>　　After rolling into the cap system; around the central rotary capping system is hijab con

41、vex rolling</p><p>　　Wheel pressure, the cover pressed, and asked with a glass bottle began high-speed self-Block</p><p>　　Turn, fixed rolled in the center of the disk knife Deep and gradually e

42、xtruded aluminum cover, so that</p><p>　　Wrap tightly in aluminum bottle cap; as rolling lid rotated to cam the highest point,</p><p>　　With the glass moving away from the bottle aside from the

43、dial out of the bottle into the bottle track</p><p>　　Road to complete the capping operation. As a result of the eccentric adjustment mechanism</p><p>　　Structure, capping the process of adjustm

44、ent can be easily rolled eccentric displacement of the knife to achieve</p><p>　　Good capping effect.</p><p>　　3, the characteristics of high-speed capping machine</p><p>　　3.1 high

45、-yield and low cost</p><p>　　With the growing size of pharmaceutical companies, people on the production line speed</p><p>　　Reliability and overall performance have become increasingly demandin

46、g. Powder, freeze-dried powder, anti-</p><p>　　Plate glass of water, such as acupuncture frequency scale from 1 / 2 day of classes developed to</p><p>　　Times / day or even 3 flights / day high-

47、speed operation. Among them, the freeze-dried powder injection of Health</p><p>　　Bottlenecks in the production line equipment - freeze-drying machine is also bigger and bigger, is now available</p>&

48、lt;p>　　Do 40mz, the appropriate antibiotics required for bacterial 7mL control the amount of glass bottles can be</p><p>　　Reached more than 8-3 bottles / batch to batch freeze-drying process each time th

49、e required capping</p><p>　　4h between calculated (8-3 ÷ 4 = 2.08 million bottles / h), the capping machine should be able to achieve</p><p>　　400 bottles / min is appropriate, the use of a

50、 200 to 250 bottles / min, capping</p><p>　　Machine, you need 2 devices, so that the operator has brought the increase in plant</p><p>　　Housing area increases, thereby increasing investment and

51、 production costs, but also increases</p><p>　　The possibility of product cross-contamination.</p><p>　　3.2 excellent performance, structure and manufacturing features</p><p>　　Nanj

52、ing Industrial Company in animal husbandry has been for many years been engaged in pharmaceutical machinery</p><p>　　Experience, has developed a manual capping machine, opening and closing claw capping machi

53、ne, single-pole long</p><p>　　Type capping machine, technical strength. R & D KGL400 are high-speed rolling</p><p>　　Covered in the digestion and absorption machine is based on the latest te

54、chnology, combined with national conditions dveloped.</p><p>　　3.2.1 KGL400 high-speed capping machine's main performance parameters</p><p>　　(1) Production capacity: 400 bottles / min (mini

55、mum);</p><p>　　(2) aluminum cover directional error rate ≤ 3 ‰:</p><p>　　(3) lack of bottle cap off the action is not completed: 100%;</p><p>　　(4) The rate of broken bottles squeez

56、e bottles ≤ l ‰ (qualified national standard control antibiotics, the glass</p><p><b>　　Bottles);</b></p><p>　　(5) capping pass rate> / 99% (qualified national standard aluminum l

57、id or plastic composite</p><p><b>　　Cover.)</b></p><p>　　3.2.2 KGL400 high-speed capping machine features of the structure and manufacturing</p><p>　　For the current dom

58、estic capping machine features, combined with similar foreign products</p><p>　　Advantages, as exceed and treatment, optimization of the structure is as follows:</p><p>　　(1) Height</p>&

59、lt;p>　　Precise size and stability of equipment operation to ensure the accuracy,</p><p>　　To meet the high-speed, high-intensity performance requirements, ways to increase the zero</p><p>　　P

60、recision machining parts, select a well-known parts supplier.</p><p>　　(2) Cange the dial for the network with Bottle </p><p>　　Belt Bottle has the advantage of low difficulty of processing, sto

61、rage bottle capacity, no</p><p>　　"Inverted bottle" phenomenon, especially in 2mL bottles, mesh belt and the rotary Bottle Unscrambler</p><p>　　Compared advantage is obvious.</p>

62、<p>　　(3) bottles with screw points for the bottle structure</p><p>　　Add track structure with the traditional conveyor belt compared to the screw points for bottles and bottle sructural advantage of

63、the supply into the bottle the bottle is offset dial, effectively avoid</p><p>　　The "squeeze bottle" or "broken bottle" phenomenon.</p><p>　　(4) to improve "for cover&q

64、uot; structure</p><p>　　Traditional aluminum cap feeder is convenient simple shock merits, but because</p><p>　　Trajectory design, manufacturing and the difficulties it presents imperfections. A

65、s</p><p>　　Therefore, increased research and development, manufacturing and design is optimized at the track</p><p>　　Management, and now the performance of vibration feeder is more superior, fa

66、st, anti-cap tick</p><p>　　In addition to the completion rate, low noise. Cooperation with professional firms, in addition to self-</p><p>　　The body for many years production experience and tec

67、hnical strength, so that the "cover for" speed and efficiency has been greatly enhanced.</p><p>　　(5) transmission structure optimization</p><p>　　The traditional bottle rotation drive

68、 shaft driven by the bottle rotating gland</p><p>　　, And its rotational stability of the poor, especially for antibiotic vial 2mL</p><p>　　Cover, then, could easily lead to some plastic composi

69、te cover plastic cover out of aluminum. Is</p><p>　　Optimized to drive the bottle from the axis of rotation prop bottle, the actual production of proof of this statement</p><p>　　Structure solve

70、s the above problems.</p><p>　　(6) to reduce "the bottle" rate of broken bottles</p><p>　　The aircraft in the "out of the bottle" of the structure to add a special patent, th

71、e bottle and</p><p>　　Gland torn off more easily, can effectively prevent the two do not disengage the lead time</p><p>　　Broken bottles from the phenomenon of squeezing.</p><p>　　3

72、.3 Intelligent</p><p>　　KGIA00 high-speed capping machine's control, PLC control,</p><p>　　Its characteristics are:</p><p>　　(1) can control the amount of the bottle and aluminu

73、m cap the number of control</p><p>　　Count by the bottle to achieve the bottle, cover the comprehensive control.</p><p>　　(2) to send the track covered with aluminum cap removed reverse power de

74、tection</p><p><b>　　Energy.</b></p><p>　　(3) with the corresponding program automatically processing and fault indication, at</p><p>　　Police and other functions.</p&

75、gt;<p>　　(4) selection of world-class electrical components, improved reliability,</p><p>　　And reliability. Simple, easy operation and scientific experiments, to ensure that the people</p><

76、;p>　　Machine interaction and control of the reliability and practicality.</p><p>　　3.4 beautiful, practical image design</p><p>　　From the GMP requirements, the more attention to ease of main

77、tenance, reliability,</p><p>　　Design of the "balcony-style" table structure. And the selection of material on the surface, the surface</p><p>　　Processing and handling quality, stable

78、 nature of the equipment, the first visual effect is more refined</p><p>　　Benefits refinement.</p><p><b>　　4 Summary</b></p><p>　　In this paper, capping machine status

79、and trends start in the animal husbandry of Nanjing</p><p>　　Industrial company recently developed KGL400 type capping machine high-speed R & D</p><p>　　Make an analysis of ideas, while rese

80、arch and development of high-speed type capping KGIA00</p><p>　　Made a presentation machine features are aimed to the development of the capping machine, raw</p><p>　　Production and use some hel

81、p in order to achieve the continuous development of such equipment and more</p><p>　　Add perfect. Meanwhile, the newly developed animal husbandry and industrial companies in Nanjing's KGL400</p>&

82、lt;p>　　High-speed type of capping machine has been in Chongqing pharmaceutical drugs and many other units of the Friends of the</p><p>　　Used, reflecting the good, and that these units achieved good econo

83、mic results.</p><p>　　Hope that further domestic development of such devices, and the world with an early</p><p>　　type of equipment standards. </p><p>　　高速軋蓋機(jī)的研發(fā)思路和特點(diǎn)</p>&

84、lt;p>　　軋蓋機(jī)作為抗生素玻璃瓶類粉針劑、凍干粉針劑及水針生產(chǎn)線的主要設(shè)備之一，其生產(chǎn)率的高低、性能的優(yōu)劣、運(yùn)行成本的高低對(duì)制藥企業(yè)的經(jīng)濟(jì)效益起著至關(guān)重要的作用，特別是制藥行業(yè)競(jìng)爭(zhēng)日趨激烈的今天，生產(chǎn)裝備對(duì)制藥生產(chǎn)起著主導(dǎo)作用。然而，在制藥裝備新品不斷推出的時(shí)代，人們對(duì)中低速軋蓋機(jī)提出了更高的要求。本文以中牧南京實(shí)業(yè)公司新近研發(fā)的KGL400型軋蓋機(jī)為例，探討新一代高速軋蓋機(jī)的研發(fā)思路及其特點(diǎn)，期盼此類裝備的不斷發(fā)展能對(duì)國(guó)內(nèi)相

85、應(yīng)制劑生產(chǎn)率的提高起到一定作用。</p><p>　　1 高速軋蓋機(jī)的研發(fā)思路</p><p>　　1．1 產(chǎn)品技術(shù)的發(fā)展推動(dòng)了高速型設(shè)備的問世</p><p>　　軋蓋機(jī)作為對(duì)抗生素玻璃瓶與鋁塑復(fù)合蓋(或鋁蓋)封合的設(shè)備，國(guó)內(nèi)經(jīng)過幾十年的研發(fā)和制造，使其技術(shù)不斷進(jìn)步、機(jī)型不斷推陳出新。從軋蓋機(jī)的發(fā)展歷史來看，早期的手動(dòng)軋蓋機(jī)速度最高只能達(dá)到60瓶／min，20世紀(jì)

86、80年代后期陸續(xù)研發(fā)的單頭雙軋刀或三軋刀、雙頭三軋刀旋轉(zhuǎn)壓緊式、四爪夾片式等間歇式軋蓋機(jī)，其最高速度為160瓶／min，通常此類間歇式軋蓋機(jī)速度為120瓶／min。雖然，此類間歇式軋蓋機(jī)提高了速度、降低了供瓶的勞動(dòng)強(qiáng)度，但可控性差，速度也依然較低。20世紀(jì)90年代后期，國(guó)內(nèi)在消化吸收國(guó)外先進(jìn)技術(shù)的基礎(chǔ)上研發(fā)的多頭單刀、多頭三刀的形式的中速軋蓋機(jī)，速度達(dá)到了200~250瓶／min，并附帶諸如變頻調(diào)速、急停等基本的控制功能，從一定意義上符

87、合當(dāng)時(shí)技術(shù)水平和生產(chǎn)力的所求。然而，國(guó)內(nèi)通過多年國(guó)外先進(jìn)設(shè)備的廣泛引進(jìn)和自我研發(fā)制造的技術(shù)積累，產(chǎn)品要求不斷升級(jí)換代，制藥企業(yè)也要求高生產(chǎn)率的設(shè)備。在人們的認(rèn)知水平提高的情況下，高產(chǎn)量、智能化、優(yōu)美外觀等要求將賦予軋蓋機(jī)嶄新的內(nèi)涵。為此，新型高速軋蓋機(jī)的研發(fā)是新時(shí)代、新技術(shù)和新生產(chǎn)力要求的產(chǎn)物。</p><p>　　1．2 市場(chǎng)發(fā)展的要求加速了高速型設(shè)備的研發(fā)</p><p>　　市場(chǎng)發(fā)展

88、應(yīng)從供、需二方的市場(chǎng)角度發(fā)出，這二個(gè)市場(chǎng)是互為輔助的，隨著2004年制藥企業(yè)GMP認(rèn)證的結(jié)束，制藥機(jī)械行業(yè)的火爆行情已經(jīng)告一段落。日后，隨著制藥行業(yè)的蓬勃發(fā)展，藥廠設(shè)備采購者從前幾年藥機(jī)市場(chǎng)初始產(chǎn)品的認(rèn)知發(fā)展到對(duì)新品索求的愿望，就像當(dāng)初電腦的“奔二”發(fā)展到至今的“奔四”一樣，也像電視機(jī)市場(chǎng)一樣(純平不是當(dāng)前主流，當(dāng)前主流是液晶屏)。由此可看到，新興制藥企業(yè)的涌現(xiàn)，新設(shè)備的采購方向是新品，此時(shí)已存設(shè)備是不可能一勞永逸的占據(jù)市場(chǎng)。</

89、p><p>　　面對(duì)當(dāng)今藥機(jī)市場(chǎng)需求量大幅滑落的局面，制藥機(jī)械制造商該何去何從?筆者認(rèn)為，唯一的出路是勇于面對(duì)新的市場(chǎng)和環(huán)境，大膽創(chuàng)新，盡快縮小與世界同類產(chǎn)品的差距，加緊儲(chǔ)備技術(shù)實(shí)力，擴(kuò)大宣傳力度和銷售能力，提供高質(zhì)量、高性能、高性價(jià)比的產(chǎn)品給用戶，加大產(chǎn)品的包裝力度，不僅從宣傳上、更要從設(shè)備外觀上抓住人們的第一視覺。</p><p>　　1．3 企業(yè)勞動(dòng)力和生產(chǎn)率的提高也需要高速型設(shè)備的推出

90、</p><p>　　隨著社會(huì)的進(jìn)步和發(fā)展，傳統(tǒng)的生產(chǎn)模式將變更，對(duì)制藥企業(yè)來說，有一主要因素便是勞動(dòng)力和生產(chǎn)率，也可以說，在當(dāng)今藥品價(jià)格競(jìng)爭(zhēng)市場(chǎng)中，產(chǎn)品的成本起著主導(dǎo)作用。降低勞動(dòng)力和提高生產(chǎn)率的主要手段就是采用高速化、可靠化的設(shè)備，按400瓶／min生產(chǎn)速度來看，一旦高速軋蓋機(jī)速度不低于400瓶／min的話，軋蓋工段設(shè)備占地面積少一半，相應(yīng)潔凈面積、空調(diào)配置及運(yùn)行成本也減低，主要是勞動(dòng)力可減少一人，據(jù)估算40

91、0瓶／min高速軋蓋機(jī)將會(huì)減少運(yùn)行生產(chǎn)成本約l0萬元／年。由此看來，400瓶／min的高速軋蓋機(jī)的推出將起著降低勞動(dòng)力和提高生產(chǎn)率的作用，其潛在的市場(chǎng)將有著更廣闊的前景。</p><p>　　2 高速軋蓋機(jī)的基本結(jié)構(gòu)與原理</p><p>　　為此，某公司在廣泛吸收國(guó)際先進(jìn)技術(shù)基礎(chǔ)上，緊扣市場(chǎng)脈搏，深挖技術(shù)潛力，于2004年秋季制藥機(jī)械博覽會(huì)上推出了集高質(zhì)量、高產(chǎn)量、高智能化、高形象為一體

92、的新一代高速軋蓋機(jī)——KGL400型高速軋蓋機(jī)。</p><p>　　2．1 KGL400型高速軋蓋機(jī)的結(jié)構(gòu)</p><p>　　KGL400型高速軋蓋機(jī)的結(jié)構(gòu)，如圖1所示。</p><p>　　2．2 KGL400型高速軋蓋機(jī)的基本原理</p><p>　　KGL400型高速軋蓋機(jī)采用多頭單刀式的軋蓋形式，該形式有結(jié)構(gòu)調(diào)整簡(jiǎn)單、維護(hù)方便、軋

93、口美觀等優(yōu)點(diǎn)。經(jīng)過分裝，加塞的西林瓶由輸送帶平穩(wěn)地送入分瓶螺桿，被均勻地分給進(jìn)瓶撥盤；高速震蕩器通過料斗和送蓋軌道把鋁蓋送到戴蓋工位，進(jìn)瓶撥盤把瓶子戴蓋后送入軋蓋系統(tǒng)；繞軋蓋系統(tǒng)中心旋轉(zhuǎn)的軋蓋頭被凸輪壓下，把蓋壓緊，同時(shí)托瓶座帶著玻璃瓶開始高速自轉(zhuǎn)，固定在中心的圓盤軋刀由淺入深逐漸擠壓鋁蓋，使鋁蓋緊緊地包住瓶口；當(dāng)軋蓋頭旋轉(zhuǎn)至凸輪最高點(diǎn)時(shí)，與玻璃瓶逐漸脫離，瓶子由出瓶撥盤撥出，進(jìn)入出瓶軌道，從而完成整個(gè)軋蓋作業(yè)。由于采用了偏心調(diào)整機(jī)構(gòu)，

94、軋蓋過程中能很方便的調(diào)整軋刀的偏心位移，達(dá)到理想的軋蓋效果。</p><p>　　3 高速軋蓋機(jī)的特點(diǎn)</p><p>　　3．1 高產(chǎn)量與低成本</p><p>　　隨著制藥企業(yè)規(guī)模的日益擴(kuò)大，人們對(duì)生產(chǎn)線速度和整機(jī)性能要求越來越高。粉針劑、凍干粉針劑、抗生菌玻璃瓶水針等生產(chǎn)規(guī)模由1班次／天發(fā)展到2班次／天甚至3班次／天的高速運(yùn)轉(zhuǎn)。其中，凍干粉針生產(chǎn)線的瓶頸設(shè)備—

95、—冷凍干燥機(jī)也越做越大，現(xiàn)已可做到40mz，相應(yīng)所需的7mL管制抗生菌玻璃瓶的量可達(dá)到8-3萬多瓶／批，以每批次凍干工藝所需軋蓋時(shí)間4h計(jì)算(8-3÷4=2．08萬瓶／h)，則軋蓋機(jī)應(yīng)能達(dá)到400瓶／min為宜，若采用200～250瓶／min的軋蓋機(jī)，則需2臺(tái)設(shè)備，這樣就帶來了操作人員的增加、廠房面積的增大，從而提高了投資和生產(chǎn)費(fèi)用，還增大了產(chǎn)品交叉污染的可能性。</p><p>　　3．2 優(yōu)良的性能

96、、結(jié)構(gòu)與制造的特點(diǎn)</p><p>　　該公司已具有從事制藥機(jī)械多年的經(jīng)驗(yàn)，曾研發(fā)出手動(dòng)軋蓋機(jī)、開合爪式軋蓋機(jī)、單刀多頭式軋蓋機(jī)，技術(shù)實(shí)力雄厚?，F(xiàn)研發(fā)的KGL400型高速軋蓋機(jī)是在消化吸收國(guó)外最新技術(shù)基礎(chǔ)上，結(jié)合國(guó)情所研制的。</p><p>　　3．2．1 KGL400型高速軋蓋機(jī)的主要性能參數(shù)</p><p>　　(1)生產(chǎn)能力：400瓶／min(最低)；<

97、;/p><p>　　(2)鋁蓋定向失誤率≤3‰：</p><p>　　(3)缺瓶不落蓋動(dòng)作完成率：100％；</p><p>　　(4)擠瓶破瓶率≤l‰(合格國(guó)標(biāo)管制抗生素玻璃</p><p><b>　　瓶)；</b></p><p>　　(5)軋蓋合格率>／99％(合格國(guó)標(biāo)鋁蓋或鋁塑復(fù)合&l

98、t;/p><p><b>　　蓋)。</b></p><p>　　3．2．2 KGL400型高速軋蓋機(jī)的結(jié)構(gòu)與制造特點(diǎn)</p><p>　　針對(duì)目前國(guó)內(nèi)軋蓋機(jī)的特點(diǎn)，結(jié)合國(guó)外同類產(chǎn)品的優(yōu)點(diǎn)，作揚(yáng)長(zhǎng)避短處理，在結(jié)構(gòu)上優(yōu)化如下：</p><p><b>　　(1)高精度</b></p><

99、;p>　　精準(zhǔn)的尺寸是設(shè)備動(dòng)作準(zhǔn)確性和穩(wěn)定性的保證，為適應(yīng)高速度、高強(qiáng)度的性能要求，想方設(shè)法提高了零部件的加工精度，選擇了著名的零部件供應(yīng)商。</p><p>　　(2)改轉(zhuǎn)盤理瓶為網(wǎng)帶理瓶</p><p>　　網(wǎng)帶理瓶的優(yōu)勢(shì)在于加工難度低、儲(chǔ)瓶量大、無“倒瓶”現(xiàn)象，特別是對(duì)2mL瓶，網(wǎng)帶理瓶與轉(zhuǎn)盤理瓶相比優(yōu)勢(shì)非常明顯。</p><p>　　(3)螺桿分瓶與供

100、瓶結(jié)構(gòu)</p><p>　　同傳統(tǒng)輸送帶加軌道結(jié)構(gòu)相比，螺桿分瓶與供瓶結(jié)構(gòu)優(yōu)勢(shì)在于瓶子被等距供給進(jìn)瓶撥盤，有效的避免了“擠瓶”或“破瓶”現(xiàn)象的發(fā)生。</p><p>　　(4)改善“供蓋”結(jié)構(gòu)</p><p>　　傳統(tǒng)鋁蓋震蕩供料器具有方便簡(jiǎn)捷優(yōu)點(diǎn)，但由于制造和軌跡設(shè)計(jì)上的難點(diǎn)，使其呈現(xiàn)了不完善之處。為此，加大了研發(fā)力度，在制造和軌跡設(shè)計(jì)上作了優(yōu)化處理，如今震蕩供料

101、器的性能更加優(yōu)越，速度快、反蓋剔除完成率高、噪音低。通過與專業(yè)廠商合作，加之以自身多年的制作經(jīng)驗(yàn)和技術(shù)實(shí)力，使“供蓋”速度和效率已大大提高。</p><p>　　(5)傳動(dòng)結(jié)構(gòu)的優(yōu)化</p><p>　　傳統(tǒng)的瓶子自轉(zhuǎn)傳動(dòng)是由壓蓋軸帶動(dòng)瓶子轉(zhuǎn)動(dòng)的，其轉(zhuǎn)動(dòng)穩(wěn)定性差，特別是對(duì)2mL抗生素玻璃瓶軋蓋的話，易造成鋁塑復(fù)合蓋塑料部分與鋁蓋的脫離?，F(xiàn)優(yōu)化改為由托瓶軸帶動(dòng)瓶子轉(zhuǎn)動(dòng)，實(shí)際生產(chǎn)證明，此結(jié)構(gòu)很

102、好地解決了上述問題。</p><p>　　(6)降低“出瓶”破瓶率該機(jī)在“出瓶”方面添加特殊專利結(jié)構(gòu)后，瓶子與壓蓋脫開更輕松，能有效防止了兩者脫開不及時(shí)而引起擠破瓶子的現(xiàn)象。</p><p><b>　　3．3 智能化</b></p><p>　　KGIA00型高速軋蓋機(jī)的控制上，采用PLC控制，</p><p><

103、;b>　　其特點(diǎn)為：</b></p><p>　　(1)可以通過對(duì)進(jìn)瓶量的控制、鋁蓋數(shù)量的控制，并通過出瓶計(jì)數(shù)來實(shí)現(xiàn)對(duì)瓶、蓋的綜合控制。</p><p>　　(2)在送蓋軌道上，具有鋁蓋反向的檢測(cè)剔除功能。</p><p>　　(3)具有自動(dòng)進(jìn)行相應(yīng)的程序處理和故障顯示、報(bào)警等功能。</p><p>　　(4)通過選用國(guó)際一

104、流的電器元件，提高了穩(wěn)定性、可靠性。簡(jiǎn)單、方便的操作和科學(xué)的實(shí)驗(yàn)，確保了人機(jī)對(duì)話和控制的可靠性、實(shí)用性。</p><p>　　3．4 優(yōu)美、實(shí)用的形象設(shè)計(jì)</p><p>　　從GMP的要求出發(fā)，更注重維護(hù)的方便、可靠性，設(shè)計(jì)了“陽臺(tái)式”臺(tái)面結(jié)構(gòu)。并在表面材質(zhì)的選用、表面加工和處理質(zhì)量、設(shè)備的穩(wěn)重性、第一視覺效果上更精益求精。</p><p><b>　　

105、4 小結(jié)</b></p><p>　　本文從軋蓋機(jī)現(xiàn)狀和發(fā)展趨勢(shì)入手，對(duì)中牧南京實(shí)業(yè)公司新近研發(fā)的KGL400型高速型軋蓋機(jī)的研發(fā)思路作一剖析，同時(shí)對(duì)研發(fā)的KGL400型高速型軋蓋機(jī)的特點(diǎn)作了陳述，目的是希望能對(duì)軋蓋機(jī)的研發(fā)、生產(chǎn)和使用有所幫助，以求得此類設(shè)備的不斷發(fā)展和更加完善。同時(shí)，該公司新近研發(fā)的KGL400型高速型軋蓋機(jī)已經(jīng)在重慶某制藥廠家等多家單位的使用，反映良好，并使這些單位取得了良好的經(jīng)